High-speed laser cladding
Flexible Competitive Strong in development Ready for series production for Euro-7

Up to 90 % less particulate matter, Euro-7 compliant and cost-efficient - thanks to innovative laser hard coating. Brake discs for the future: durable, sustainable, ready for series production.

 

 

Brake discs hard coating-
High-tech meets responsibility

At the heart of our technology is the high-speed laser deposition process (LMD), also known as high-speed laser cladding. This technology is flexible, competitive, highly developed and ready for series production for Euro 7 and forms the basis of our brake disc hard coating. It ensures maximum precision and process reliability in industrial applications.

Laser cladding creates a metallurgical bond that ensures a material-locking connection between the coating and substrate. The result is hard coatings of exceptional quality - durable, resilient and ideal for series production.

Thanks to the exact energy input of the laser, we work with maximum process precision: minimal heat-affected zones, low deformation and optimum coating properties. This enables us to achieve a uniform thickness, high hardness and defined surface roughness - for constant coefficients of friction and maximum quality.

Your advantages at a glance:

 

Since 2020, we have been a reliable project partner for OE and TIER 1-3 within the framework of the Euro 7 standard.
As a series supplier for coated brake discs, we actively contribute to making modern brake systems more sustainable, more efficient and future-proof.

Gotec system for grinding the brake disks
Gotec system for coating brake disks

APPLICATIONS

Our high-performance laser coating using LMD (Laser Metal Deposition), based on high-speed laser cladding, is versatile and can be used wherever our brake disc hard coating has to ensure braking performance, a long service life and reduced emissions (Euro 7 standard).

Passenger cars - combustion & hybrid

- Reduction of brake dust during everyday use
- Compliance with future emission standards (e.g. Euro 7)
- Low-maintenance solution for high mileage 

Public transportation (ÖPNV)

- Improving air quality in city centers
- Reducing emissions at bus stops & in tunnels
- Robustness at high braking frequency 

Electric vehicles (EVs)

- Minimal use of the friction brake → Corrosion protection is particularly important
- Long-term stable friction values even with low loads
- Contribution to the sustainable overall system balance 

Commercial vehicles & fleet operations

- Longer service life → Lower downtime costs
- Ideal for delivery services, cabs, buses and haulage companies
- Cost efficiency due to reduced maintenance and spare parts requirements

Agricultural and construction machinery

- Use under extreme environmental conditions
- High protection against corrosion, abrasion and wear
- Long maintenance intervals in dirty and wet conditions

Rail vehicles

- Reduction of brake dust in railroad stations and tunnels
- Durable systems
- Less material replacement over the life cycle

Racing & Tuning

- Long service life
- No "rim dirt/dust"
- Noble appearance
- No corrosion

Industrial products

- Efficiency & consistency
- Durable technology
- Clean & sustainable
- Reliability in use

Brake discs hard coating
Brake discs hard coating

Precisely fitting coating - for every drive

Material development with system understanding

We don't just think in layers - we think in complete brake systems. Our coatings are precisely matched to performance, friction behavior and thermal load capacity.

Be first, worldwide - because progress only begins with courage

With our innovative brake disc hard coating, we offer today what others are planning for tomorrow: quality, efficiency and responsibility - made in Alsdorf.

Process optimization Gotec Brake Disc

Process development for series production

Our LMD processes have been consistently optimized for high quantities, consistent quality and reproducible results. Industrialization right from the start.

Test, validate, scale, optimize

From tribological test benches to real road tests: Every coating undergoes an intensive testing process. We don't just deliver coatings - we deliver assured performance.

Prototypes

Laser technology you can touch Results you can test. Our coated EUR 7 standard-compliant brake discs are more than just theory. We develop and manufacture close-to-production prototypes that you can use to test our technology in real-life applications - under your conditions.

Your advantages:

  • Functional samples and pre-series parts from our own LMD production
  • Tailored to your geometries, materials and applications
  • Real test scenarios on test benches and in the vehicle
  • Rapid availability for development projects and tenders
  • Technical support and guidance from our team of experts

Ready for your experiments?

As a development partner to OEMs and Tier 1 suppliers, we validate sustainability and emissions targets and implement pilot projects with a focus on Euro 7 and zero emissions."

Prototype brake discs hard coating

Our prototypes are ideal for:

Gotec

Expertise with strong backing

The Gotec Brake Disc Coatings is a subsidiary of the globally active GOTEC Group - with over 30 years of experience in coating technology.
At the Alsdorf site, we produce with state-of-the-art technology - close to the research center of the RWTH Aachen.

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